Particle board manufacturing process
Particle Board is an engineered wood and agricultural waste product. It is manufactured from wood chips, saw dust,bagasse,coconut shell waste,rice husk, cotton stalk and many other agricultural waste with suitable binder resin.
Particle board has been in use since the
1940s, often used in place of the more expensive plywood as sub
flooring or instead of natural hardwoods in furniture manufacturing.Particle board uses in furniture ,Photo lamination ,interior decoration etc.
The process of making particle board begins with real wood. Most particle board manufacturers use waste wood products collected from commercial woodworking factories
Detail Of Machinery For Particle Board Manufacturing
Hydrolic Hot Press Machines
 |
Hydrolic Hot Press Machines |
 |
Mixer Machine
|
 |
LOCO Boiler
|
 |
Package boiler
|
 |
DD Saw Machine
|
 |
DD Saw Machine
|
 |
Mat Forming Machine
|
 |
Dryer Machine
|
 |
Dryer Machine
|
RICE HUSK PARTICLE BOARD MANUFACTURING PROCESS
Particle Board From Rice Husk
What is RICE HUSK?
Rice husk is an agricultural residue. The outer layer of the paddy grain is the rice husk. It is also called rice hull. It is separated from the brown rice in rice mills. Rice husk is produced in the first step in the milling process when the husk is removed form the grain Around 20% of the paddy weight is husk. There are some uses for rice husk, but it is still considered a waste product and therefore either burned it or dumped on wasteland.
RICE HUSK PARTICLE BOARD
The process of manufacturing rice husk Particle Board is similar to that of bagasse particle board. Particle board is manufactured by mixing wood particle or bagasse with suitable binder resin like urea formaldehyde or phenol formaldehyde(in case of water proof Particle Board) But in rice husk particle board urea formaldehyde resin is useless due to high silica content in rice hull. So there is a specially design strong bonding resin used in manufacturing rice husk particle board.
Once the resin has been mixed with the rice husk, the liquid mixture is made into a sheet. A weighing device notes the weight.The sheets formed are then hot-compressed under pressures between two and three mega pascals and temperatures between 140 °C and 220 °C for 5 to 10 minutes according to thickness. This process sets and hardens the glue.The boards are then cooled, trimmed and sanded. They can then be sold as raw board or surface improved through the addition of a wood veneer or laminate surface.
Rice Husk Particle Board Applications/Uses
Rice husk particle boards can manufactured in various densities, thickness and grades to suit wide range of applications. Some of them are:-
(1) Door Paneling (2) Furniture (3) Table Top
(4) False Ceiling (5) Insulation (6) Partition.
(7) Photo Lamination (8) Speaker Box (9)Flooring
(10) Low Budget Home.
Rice Husk Particle Board Properties.
There are some properties of rice husk particle board below.
(1) Fire resistance (2) Water resistance
(3) Termite resistance (4) Decay resistance
(5)Borer resistance
And many other technical properties when compare to other material particle boards.
I hope you will find this blog helpful and
informative .Please feel free to share your comments
Project Report For Particle Board Business
Project Report For Particle Board Industry.
For 8'x 4' Size,7 Delight-Hydraulic Hot Press Manual Plant
Mandatory Machinery:- (Large Scale)
Machinery Approx Amount.(Rs)
Hydraulic Press 12,00,000
Boiler 5,00,000
DD Saw 1,00,000
Blender 1,00,000
D.G. Set(40kw) 3,00,000
Others tools 3,00,000
Working Capital 15,00,000
_________
Total:- 40,00,000
Optional Machinery :-
Machinery Approx Amount.(Rs)
Dryer- 10,00,000
Mat Formation
Machine- 10,00,000
__________
Total:- 20,00,000
Return On Investment: 50% P.A.
